Textured Soy Vegetable Machine
Textured soy vegetable machine Textured soya protein is healthy food.The finished products have high nutrition,look and taste, which like meat; easy to absorb oil, water; without cholesterol and animal fat, So It's widely used in meat products industry, fast food production, deep-freeze food...
Textured soy vegetable machine
Textured soya protein is healthy food.The finished products have high nutrition,look and taste, which like meat; easy to absorb oil, water; without cholesterol and animal fat, So It's widely used in meat products industry, fast food production, deep-freeze food production, and all kinds of vegetarian snacks and food.And The food is sliced into shapes of granules, flakes, chunks, nuggets etc.
1.Flow chart: Mixing system---Extrusion system---- -Drying system---Packing system.
Textured soy protein making machine / TSP / TVP extruder machine
Model:TN65 Capacity: 100-200kg/h
1. Extruder is mainly composed of feeding, pre-conditioning, extrusion and cutting systems.
2. Main engine adopts inverter to adjust speed of screw according to changing of formula.
3. adopt building block system (BBS) to be adjustable for different technology.
4. Double-shaft pre-conditioner makes excellent result of mixing and conditioning, increasing capacity of extruder 10-15%.
5. The shape and size of the textured soy protein chunk can be adjusted by the molds.
6.Self-cleaning, when stopping, it can be cleaned without disassembling.
a. The screws are made by alloy steel (38CrMoAL) and special craft by nitriding process, The HRC hardness is around 60---62, it has good self-cleaning ability and does not need to discharge or clean the barrel and screw, when roasting or replacing of materials.
b. The extrusion barrel is constructed of carbon steel, is made by #45 steel, stainless steel coating.
c. The gearbox has automatic lubrication function, with extends gear life.
d. Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.
e. SIEMENS(CHINA) brands electronic parts used in the controller box, make sure the extrusion process perfect.
f. Main Motor from SIEMENS(CHINA), ensure its powerful extrusion and excellent performance.
Dryer (electrical, steam, gas, diesel type)
TSP / TVP extruder machine
Model: KX3-5, 5-5, 5-8, 5-10, 7-8, 7-10
Capacity: from 100kg/h to 3000kg/h
Belt width: 1300mm & above
Drying length: 10m~140m
Applied temperature(℃): 30~240
Drying time: 5~30 minute
Number of fans: 3~ 16 pics
Structure: Multiple stainless steel belt
Feeding speed: 0.05-0.5 m/s
Steam consumption (t/h): 0.4~4.0
Application scope: Food industry, Feedstuff, Agricultural Products, Application Grain, Pet Food, Fish Feed, Puffed Snacks, Soybean Chunk, Pasta, Artificial rice, Vegetarian Meat, Etc
Formation of textured soy protein machine production line:
1. Mixer:there are many kinds of model numbers to choose base on the production capacity.
2. Conveyor:To convey raw materials to the extruder machine
3. Extruder machine: To choose tainuo TN model extruders base on the production capacity requirement from 200kg per hour to 550kg per hour. The raw material include Low-Temperature Soybean Flakes, soybean powder, corn flour and other grains. Shape of the pellet depends on the moulds.
4. Hoister: Convey foods to the dryer, the height of the hoister depends on the dryer.
5. Multilayer dryer:Electric dryer, controlled by control box, temperature range 0-200ºC.Inside is stainless steel double layer mesh net. Drying time is adjustable according to speed. We have dryers of 3 layer 5 meter, 5 layer 5 meter, 5 layer 7 meter, 5 layer 8 meter, 7 layer 8 meter, and 5 layer 11 meter steam dryer.
6. Sifter:To remove scrap.
7. Flavoring line: To spray oil and phagostimulant, the equipment are: single roller, double roller, round roller, eight-angle roller. Varies depends on the different production line setting, to spray oil to the surface of the product and make it even. (for the TSP line it will be choosed or not according to the requirement)
8. Cooling conveyor: To lower the product temperature in order to pack it easily.
9. Sifter: To remove the wasted material and ensure quality, meanwhile to ensure the reuse of materials.
10. Packing machine: Manual and automatic packing machine.
Packaging & Delivery of bread crumb machines
Before packing, we will check the machines. First they are wrapped in plastic film, and then packed in wooden cases and then put in the container. Packing can be done according to customer's requirements.